Critical process monitoring, data analysis & reduction of Batch cycle time (Wherever possible & applicable)
Planning and conducting PDL (process development lab) experiments for process optimization to improve yield and quality, whenever required.
Planning and conducting PDL (process development lab) experiments for recycling and recovery improvement of solvents, wherever required.
Analyze monthly data (yield, production volumes, solvent recovery and inventories trend) provided by Finance and ensure corrective measures for future (wherever required)
To ensure completion of validation activities and including new molecules
Capacity de bottlenecking, capacity creation and facility creation.
To perform full scale investigation related to OOS and OOT.
Problem trouble shooting and Technical support in production issues by co-ordinate the team of production manager, shift in-charge, chemists and operators.
Evaluate lab processes form R&D and site transfer processes, select suitable equipment and carryout modification and execute trial & validation of batches in collaboration with Plant and GP&T team.
Review of Existing practices:
Review of current methods of production for cost efficiency, environmental friendliness, maximum output and product quality.
Calculation of line size required for utilities and process lines
Production capacity enhancement by optimizing the process parameters.
Prepare material and energy balance for new and existing process to understand and reduce process losses.
Compliance:
Complete the all training related to the job role.
Compliances to Safety procedures, cGMP & SOP’s
Preparation of PFD (Process flow diagram) for new and existing process.
Take part to minimize energy use, minimize waste production, including finding ways to turn the waste into valuable materials that can be re-used.
Support the execution of new products during trail and validation.