Title: Process Engineer
Job Role : Process Engineer
Educational Qualification : B.Tech (Chemical Engineering)
Experience : 15 to 18 Yrs
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Job Responsibilities:
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Drive continuous improvement by leveraging Process Intensification technologies including flow chemistry to reduce cost, reduce waste, improve yield.
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Assess and manage process risks arising from scale or process changes, provide technical support to Production for routine manufacturing activities.
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Performing capacity analysis, identifying bottlenecks and strategy for debottlenecking and capacity enhancement.
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Support Plant in Change controls (Equipment change, Process change, Scale up, etc.) and investigations of OOS/OOT.
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Study the process and recycling of solvents, performing experiments in PD Lab, generating data, proposing changes/modifications in recovery processes and establishing recovery process for new solvent streams for target improvement in the solvent recovery.
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Identifying new technologies and conducting feasibility studies for new technologies in alignment with Process requirement and scalable process.
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Co-ordinate with R&D for scale up, site transfer, process/technology improvement & troubleshooting for cost reduction projects.
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Responsible for utility load and capacity calculations, line sizing and design for optimized usage of utility systems and for achieving optimum capacity.
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Preparation of Capex Proposals (Concept notes, Savings/Payback calculations) for purchase of new Process Intensification technologies, co-ordination with cross functional teams for purchase, installation and commissioning related activities.
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Apply lean manufacturing techniques and simulation tools, mentoring and training to Process Engineering team across the API sites.
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Improve Process safety by training plant personnel and working on safety improvement projects.